Reusing Scrap Polyurethane Foam in the Manufacture of New Foam Products

Polyurethane foam scrap from packaging, automotive, and industrial processes doesn’t have to go to waste. By collecting and reprocessing this material, manufacturers can create new foam products for applications like cushioning, insulation, and acoustic panels—reducing landfill impact and lowering raw material costs. This resource explains how to implement a closed-loop system for polyurethane foam reuse.

What you’ll learn in this resource:

• Why polyurethane foam scrap is ideal for reuse
• Common applications for reprocessed foam (cushions, pads, soundproofing panels)
• Steps for shredding, cleaning, and bonding foam scrap
• Quality and compliance considerations for new foam products
• How to partner with suppliers and recyclers to scale production

Download the guide now to start turning foam waste into high-value products.

FAQs

Why reuse polyurethane foam scrap?
It reduces waste, lowers material costs, and supports sustainability goals without compromising performance.

What products can be made from reprocessed foam?
Furniture cushions, protective packaging, insulation panels, and acoustic dampening components.

How is foam scrap processed?
Typically through shredding, cleaning, and rebonding with adhesives or heat to form new sheets or molded parts.

Is reused foam safe and durable?
Yes—when processed correctly and tested for compliance with flammability.